Difference between revisions of "Torque Multistrada"
From Noah.org
Jump to navigationJump to searchm |
|||
(14 intermediate revisions by the same user not shown) | |||
Line 1: | Line 1: | ||
− | == Ducati Multistrada Frame torque settings == | + | [[Category: Motorcycles]] |
− | + | [[Category: Ducati]] | |
− | + | ||
+ | == Ducati Multistrada 1000s DS -- Frame torque settings == | ||
+ | * critical point for dynamic safety. | ||
+ | Tightening torque tolerance must be: ± 5% Nm. | ||
+ | Part | Thread (mm) | Nm ~±10% tolerance | Notes | ||
+ | === Side stand === | ||
+ | Side stand pin 10x1.25 20 | ||
+ | Stand pin safety nut 10x1.25 25 | ||
+ | Stand assembly to engine screws 10x1.5 36 LOCK 5 | ||
+ | Stand sensor retaining screw 6x1 10 | ||
+ | Wiring guide screw 6x1 10 | ||
− | |||
− | |||
− | |||
− | |||
− | |||
− | |||
− | |||
− | |||
− | |||
=== Chain, Front chain sprocket === | === Chain, Front chain sprocket === | ||
− | Sprocket nut 25x1.5 186* GREASE B | + | Sprocket nut 25x1.5 186* GREASE B |
− | Sprocket cover retaining screw 6x1 8 | + | Sprocket cover retaining screw 6x1 8 |
− | + | Sprocket cover retaining screw (plate) 5x0.8 6 | |
− | Sprocket cover retaining screw (plate) 5x0.8 6 | + | |
=== Light units === | === Light units === | ||
− | Number plate holder and cat's eye bracket to 6x1 6 LOCK 2 | + | Number plate holder and cat's eye bracket to 6x1 6 LOCK 2 |
− | number plate holder mount screw | + | number plate holder mount screw |
− | + | Cat's eye to cat's eye bracket nut 4x0.7 2 | |
− | Cat's eye to cat's eye bracket nut 4x0.7 2 | + | Tail light to mount retaining screw (center) 5x0.8 1.5 |
− | Tail light to mount retaining screw (center) 5x0.8 1.5 | + | Tail light to mount retaining screw (sides) 5x0.8 4 |
− | Tail light to mount retaining screw (sides) 5x0.8 4 | + | Headlight to mount screw 6x1 10 |
− | Headlight to mount screw 6x1 10 | + | Rear light unit mount retaining screw 6x1 8 |
− | + | ||
− | Rear light unit mount retaining screw 6x1 8 | ||
=== Instrumentation === | === Instrumentation === | ||
− | Instrument panel fixing nut 5x0.8 4 | + | Instrument panel fixing nut 5x0.8 4 |
=== Front fork === | === Front fork === | ||
− | + | Fork bottom screw 8x1.25 19* GREASE B | |
− | Fork bottom screw 8x1.25 19* GREASE B | + | Sequence1-2-1 |
− | + | Bottom yoke screw 8x1.25 22* GREASE B | |
− | Bottom yoke screw 8x1.25 22* GREASE B | + | Sequence1-2-1 |
− | + | Steering head screw 8x1.25 22* GREASE B | |
− | + | Sequence1-2-1 | |
− | Steering head screw 8x1.25 22* GREASE B | + | Steering bearing ring nut 35x1 30* GREASE B |
− | + | Splashguard to bottom yoke screw 5x0.8 5 LOCK 2 | |
− | Steering bearing ring nut 35x1 30* GREASE B | + | Steering lock check nut 8x1.25 18 LOCK 2 |
− | Splashguard to bottom yoke screw 5x0.8 5 LOCK 2 | + | (apply Loctite to nut |
− | + | thread only) | |
− | Steering lock check nut 8x1.25 18 LOCK 2 | + | Brake hose bracket retaining screw 6x1 10 |
− | |||
− | |||
− | Brake hose bracket retaining screw 6x1 10 | ||
=== Electric system === | === Electric system === | ||
− | + | Voltage regulator to frame screw 6x1 10 | |
− | Voltage regulator to frame screw 6x1 10 | + | Immobilizer antenna Place between antenna |
− | Immobilizer antenna Place between antenna | + | and switch cover LOCK |
− | + | 9 | |
− | + | Speed sensor retaining screw 6x1 10 LOCK 2 | |
− | + | Right switch retaining screw 3.5 | |
− | Speed sensor retaining screw 6x1 10 LOCK 2 | + | Contactor cable nut 4 |
− | Right switch retaining screw 3.5 | + | Oil cooler hose guide plate to battery mount 5x0.8 4 LOCK 2 |
− | Contactor cable nut 4 | + | screw |
− | Oil cooler hose guide plate to battery mount 5x0.8 4 LOCK 2 | + | Battery retaining screw 5x0.8 5 |
− | screw | + | ECU retaining screw 6x1 10 |
− | Battery retaining screw 5x0.8 5 | + | Batter y mount to frame screw 6x1 10 |
− | + | Ground cable to engine casing screw 6 | |
− | ECU retaining screw 6x1 10 | + | Fuse retaining screw 5x0.8 5 |
− | Batter y mount to frame screw 6x1 10 | + | Cable guide to exhaust fixing nut 6x1 8 |
− | Ground cable to engine casing screw 6 | + | Horn retaining screw 8x1.25 24 LOCK 2 |
− | Fuse retaining screw 5x0.8 5 | + | Fuel sensor retaining screw 6x1 10 |
− | Cable guide to exhaust fixing nut 6x1 8 | + | Coil retaining screw 5x0.8 5 |
− | Horn retaining screw 8x1.25 24 LOCK 2 | + | Contactor cable to starter motor fixing nut 6 |
− | Fuel sensor retaining screw 6x1 10 | + | ECU retaining screw 6x1 10 |
− | Coil retaining screw 5x0.8 5 | + | Horn rotation nut 12x1 15 |
− | Contactor cable to starter motor fixing nut 6 | ||
− | ECU retaining screw 6x1 10 | ||
− | Horn rotation nut 12x1 15 | ||
=== Front brake === | === Front brake === | ||
− | Front brake caliper retaining screw 10x1.25 43* GREASE B | + | Front brake caliper retaining screw 10x1.25 43* GREASE B |
− | Front brake master cylinder retaining screw 6x1 10 Sequence 1(UP)-2-1 | + | Front brake master cylinder retaining screw 6x1 10 Sequence 1(UP)-2-1 |
− | Front/Rear brake disc retaining screw 8x1.25 25 LOCK 2 | + | Front/Rear brake disc retaining screw 8x1.25 25 LOCK 2 |
− | Brake bleed nipple 6x1 10 | + | Brake bleed nipple 6x1 10 |
− | Front/Rear brake bleed connector 10x1 23 | + | Front/Rear brake bleed connector 10x1 23 |
=== Rear swingarm === | === Rear swingarm === | ||
− | Swingarm pivot nut 18x1.5 75* GREASE B | + | Swingarm pivot nut 18x1.5 75* GREASE B |
− | Eccentric hub to swingarm clamping screw 12x1.25 31* GREASE B - | + | Eccentric hub to swingarm clamping screw 12x1.25 31* GREASE B - |
− | + | Sequence1-2-1 | |
− | Caliper mounting plate locating pin 12x1.25 33* LOCK 5 | + | Caliper mounting plate locating pin 12x1.25 33* LOCK 5 |
− | Chain sliding shoe retaining screw (upper and 6x1 10 LOCK 2 | + | Chain sliding shoe retaining screw (upper and 6x1 10 LOCK 2 |
− | lower) | + | lower) |
− | Chain guard retaining screw (upper and lower) 6x1 10 LOCK 2 | + | Chain guard retaining screw (upper and lower) 6x1 10 LOCK 2 |
− | Brake hose clips to swingarm screw 5x0.8 5 | + | Brake hose clips to swingarm screw 5x0.8 5 |
− | Mudguard to swingarm screw 6x1 10 | + | Mudguard to swingarm screw 6x1 10 |
− | Heat guard to swingarm screw 6x1 10 LOCK 2 | + | Heat guard to swingarm screw 6x1 10 LOCK 2 |
− | |||
=== Rear brake === | === Rear brake === | ||
− | Brake bleed nipple 6x1 10 | + | Brake bleed nipple 6x1 10 |
− | Front/Rear brake bleed union 10x1 23 | + | Front/Rear brake bleed union 10x1 23 |
− | Rear brake caliper screw 8x1.5 25* GREASE B | + | Rear brake caliper screw 8x1.5 25* GREASE B |
− | Rear brake actuating rod nut 6x1 8 | + | Rear brake actuating rod nut 6x1 8 |
− | Brake pedal adjusting dowel fixing nut 2.3 | + | Brake pedal adjusting dowel fixing nut 2.3 |
− | Rear brake light switch fixing nut 5 | + | Rear brake light switch fixing nut 5 |
− | Brake lever clamp to footpeg bracket screw 6x1 10 | + | Brake lever clamp to footpeg bracket screw 6x1 10 |
− | Master cylinder retaining screw 6x1 10 LOCK 2 | + | Master cylinder retaining screw 6x1 10 LOCK 2 |
− | Fluid reservoir retaining screw 2 LOCK 2 | + | Fluid reservoir retaining screw 2 LOCK 2 |
=== Handlebar, Clutch control === | === Handlebar, Clutch control === | ||
− | Handlebar clamp retaining screw 8x1.25 20* GREASE B | + | Handlebar clamp retaining screw 8x1.25 20* GREASE B |
− | + | Sequence1-2-1 | |
− | Counter weight retaining screw 6x1 10 | + | Counter weight retaining screw 6x1 10 |
− | Clamp to steering head screw 10x1.5 45* LOCK 2 | + | Clamp to steering head screw 10x1.5 45* LOCK 2 |
− | Clutch transmission unit retaining screw 6x1 10 Sequence1-2-3-1 | + | Clutch transmission unit retaining screw 6x1 10 Sequence1-2-3-1 |
− | Throttle control retaining screw 6x1 6 Sequence1-2-1 | + | Throttle control retaining screw 6x1 6 Sequence1-2-1 |
− | |||
− | |||
=== Rear shock absorber === | === Rear shock absorber === | ||
− | Shock absorber/linkage to swingarm screw/ 10x1.25 45* GREASE B | + | Shock absorber/linkage to swingarm screw/ 10x1.25 45* GREASE B |
− | nut | + | nut |
− | Shock absorber to rocker arm screw 10x1.25 45* GREASE B | + | Shock absorber to rocker arm screw 10x1.25 45* GREASE B |
− | + | Linkage to rocker arm screw 10x1.25 45* GREASE B | |
− | Linkage to rocker arm screw 10x1.25 45* GREASE B | + | Suspension rocker arm to frame screw 10x1.25 45* GREASE B |
− | Suspension rocker arm to frame screw 10x1.25 45* GREASE B | + | Adjuster to mount screw 6x1 10 |
− | Adjuster to mount screw 6x1 10 | + | Adjuster mount to frame screw 6x1 10 LOCK 2 |
− | Adjuster mount to frame screw 6x1 10 LOCK 2 | + | Linkage joints fixing nut 12x1.25 36 |
− | |||
− | Linkage joints fixing nut 12x1.25 36 | ||
=== Front mudguard === | === Front mudguard === | ||
− | Complete mudguard to front fork screw 6x1 3 LOCK 2 | + | Complete mudguard to front fork screw 6x1 3 LOCK 2 |
− | Mudguard (front to rear section) jointing 5x0.8 2.5 LOCK 2 | + | Mudguard (front to rear section) jointing 5x0.8 2.5 LOCK 2 |
− | screw | + | screw |
=== Footpegs and levers === | === Footpegs and levers === | ||
− | Fixing nut for UNIBALL between gearbox rod 6x1 10 Lock out rotation at | + | Fixing nut for UNIBALL between gearbox rod 6x1 10 Lock out rotation at |
− | and link rod screw end | + | and link rod screw end |
− | + | Heel guard to rear footpeg screw 5x0.8 6 | |
− | Heel guard to rear footpeg screw 5x0.8 6 | + | Gear change pedal retaining pin 8x1.25 23 LOCK 2 |
− | Gear change pedal retaining pin 8x1.25 23 LOCK 2 | + | Sprocket cover plate retaining screws (on left 5x0.8 8 |
− | Sprocket cover plate retaining screws (on left 5x0.8 8 | + | footpeg) |
− | footpeg) | + | Footpeg bracket to engine casing screw 10x1.5 36 |
− | Footpeg bracket to engine casing screw 10x1.5 36 | + | (shorter) |
− | + | Footpeg bracket to engine casing screw 10x1.5 36 | |
− | (shorter) | + | (long) |
− | Footpeg bracket to engine casing screw 10x1.5 36 | + | Footpeg bracket to frame special screw 12x1.25 30 GREASE B |
− | (long) | + | Brake lever retaining screw 6x1 10 |
− | Footpeg bracket to frame special screw 12x1.25 30 GREASE B | + | Rear footpeg bracket retaining screws 8x1.25 24 |
− | + | Gearbox actuating rod retaining screw 6x1 10 | |
− | Brake lever retaining screw 6x1 10 | + | Gearbox clamp retaining screw 6x1 10 LOCK 1 |
− | Rear footpeg bracket retaining screws 8x1.25 24 | ||
− | Gearbox actuating rod retaining screw 6x1 10 | ||
− | Gearbox clamp retaining screw 6x1 10 LOCK 1 | ||
− | |||
=== Rear mudguard === | === Rear mudguard === | ||
− | Rear chain sprocket splashguard fixing nut 6x1 8 | + | Rear chain sprocket splashguard fixing nut 6x1 8 |
− | Splashguard bracket retaining screw 5x0.8 5 LOCK 2 | + | Splashguard bracket retaining screw 5x0.8 5 LOCK 2 |
=== Front wheel === | === Front wheel === | ||
− | + | Front wheel shaft fixing nut 25x1.25 63* GREASE B (grease | |
− | Front wheel shaft fixing nut 25x1.25 63* GREASE B (grease | + | under head and thread |
− | + | of nut and wheel shaft) | |
− | + | Front brake disc retaining screw 8x1.25 25* LOCK 2 | |
− | Front brake disc retaining screw 8x1.25 25* LOCK 2 | ||
− | |||
=== Rear wheel === | === Rear wheel === | ||
− | Rear wheel left nut 33x1.5 156* GREASE B | + | Rear wheel left nut 33x1.5 156* GREASE B |
− | Rear wheel right nut 38x1.5 177* GREASE B | + | Rear wheel right nut 38x1.5 177* GREASE B |
− | Drive pegs retaining screw 6x1 11* LOCK 2 | + | Drive pegs retaining screw 6x1 11* LOCK 2 |
− | + | Rear chain sprocket nuts 10x1.25 48* GREASE B | |
− | Rear chain sprocket nuts 10x1.25 48* GREASE B | + | Rear brake disc retaining screw 8x1.25 25* LOCK 2 |
− | Rear brake disc retaining screw 8x1.25 25* LOCK 2 | ||
=== Fuel tank === | === Fuel tank === | ||
− | Plastic tank flange cover retaining screw 6x1 10 | + | Plastic tank flange cover retaining screw 6x1 10 |
− | + | Plastic tank flange retaining screw 6x1 10 | |
− | Plastic tank flange retaining screw 6x1 10 | + | Filler plug retaining screws 5x0.8 5 |
− | + | Fuel sensor 6x1 10 | |
− | Filler plug retaining screws 5x0.8 5 | + | Front bracket retaining screw (RH/LH) 6x1 10 LOCK 2 |
− | Fuel sensor 6x1 10 | + | Side fairing mounting peg 6x1 1.5 LOCK 2 |
− | Front bracket retaining screw (RH/LH) 6x1 10 LOCK 2 | + | Breather and drain hose inserts 7x1 2 |
− | Side fairing mounting peg 6x1 1.5 LOCK 2 | + | Roll-over valve retaining screws 5x0.8 2.5 |
− | Breather and drain hose inserts 7x1 2 | + | Mudguard retaining screw under tank 5x0.8 4 LOCK 2 |
− | Roll-over valve retaining screws 5x0.8 2.5 | + | Latch mount retaining screws 6x1 10 |
− | Mudguard retaining screw under tank 5x0.8 4 LOCK 2 | + | Liquid recovery hose fitting 10x1.5 4 LOCK 2 |
− | Latch mount retaining screws 6x1 10 | + | Liquid recovery hose clip 1 |
− | Liquid recovery hose fitting 10x1.5 4 LOCK 2 | + | Liquid recovery reservoir retaining screws 6x1 6 |
− | Liquid recovery hose clip 1 | + | Side panels centering peg 6x1 3 |
− | Liquid recovery reservoir retaining screws 6x1 6 | + | Passenger seat bracket retaining screws 5x0.8 2.5 |
− | Side panels centering peg 6x1 3 | + | Fuel tank to frame retaining screws 6x1 5 LOCK 2 |
− | Passenger seat bracket retaining screws 5x0.8 2.5 | + | Fuel tank pad screws 8x1.25 22 |
− | Fuel tank to frame retaining screws 6x1 5 LOCK 2 | + | Fuel tank central pad screw 8x1.25 16 |
− | Fuel tank pad screws 8x1.25 22 | + | Fuel tank flange special retaining screw 6x1 10 |
− | Fuel tank central pad screw 8x1.25 16 | + | Fuel tank flange cover nut 5x0.8 6 |
− | Fuel tank flange special retaining screw 6x1 10 | ||
− | Fuel tank flange cover nut 5x0.8 6 | ||
=== Exhaust === | === Exhaust === | ||
− | Manifold to head fixing nut 8x1.25 24 | + | Manifold to head fixing nut 8x1.25 24 |
− | CO take-up point blanking cap 10x1.25 25 | + | CO take-up point blanking cap 10x1.25 25 |
− | Heat guard to horizontal pipe screw 6x1 10 | + | Heat guard to horizontal pipe screw 6x1 10 |
− | Horizontal pipe to presilencer flange screws 6x1 10 | + | Horizontal pipe to presilencer flange screws 6x1 10 |
− | Presilencer-to-silencer connector pipe clamp 8x1.25 20 | + | Presilencer-to-silencer connector pipe clamp 8x1.25 20 |
− | Presilencer to engine casing bracket screw 6x1 10 | + | Presilencer to engine casing bracket screw 6x1 10 |
− | Silencer central retaining screw 8x1.25 24 | + | Silencer central retaining screw 8x1.25 24 |
− | Tail heat guard to silencer screw 6x1 8 | + | Tail heat guard to silencer screw 6x1 8 |
=== Seat === | === Seat === | ||
− | Rider seat retaining screw 6x1 10 | + | Rider seat retaining screw 6x1 10 |
− | Helmet cable spring catch self-tapping screw | + | Helmet cable spring catch self-tapping screw |
=== Frame === | === Frame === | ||
− | Engine mounting bolt nut 12x1.25 60* GREASE B | + | Engine mounting bolt nut 12x1.25 60* GREASE B |
− | Front subframe to frame screw (sides) 8x1.25 24 LOCK 2 | + | Front subframe to frame screw (sides) 8x1.25 24 LOCK 2 |
− | Front subframe to frame screw (center) 8x1.25 24 | + | Front subframe to frame screw (center) 8x1.25 24 |
− | Seat lock retaining screw on badge 6x1 6 | + | Seat lock retaining screw on badge 6x1 6 |
− | Seat lock latch retaining screw 6x1 8 | + | Seat lock latch retaining screw 6x1 8 |
− | Luggage rack retaining screw 6x1 10 LOCK 2 | + | Luggage rack retaining screw 6x1 10 LOCK 2 |
− | Grab handle retaining screw 6x1 10* LOCK 2 | + | Grab handle retaining screw 6x1 10* LOCK 2 |
− | Fuel tank adjusting nut 8x1.25 22 | + | Fuel tank adjusting nut 8x1.25 22 |
− | Mobile subframe retaining screw 8x1.25 18 | + | Mobile subframe retaining screw 8x1.25 18 |
− | Headlight mount to subframe screw 6x1 10 | + | Headlight mount to subframe screw 6x1 10 |
− | Ignition switch retaining screw 6x1 10 LOCK 2 | + | Ignition switch retaining screw 6x1 10 LOCK 2 |
− | + | Oil cooler nipple on cooler 14x1.5 23 Lock out rotation at | |
− | Oil cooler nipple on cooler 14x1.5 23 Lock out rotation at | + | cooler end with LOCK 1 |
− | + | Oil cooler nipple on engine 14x1.5 23 LOCK 2 | |
− | Oil cooler nipple on engine 14x1.5 23 LOCK 2 | + | Oil cooler retaining screw 6x1 10 |
− | + | Oil hose fitting with twin seal on cooler 16x1.5 18* Lubricate with engine | |
− | Oil cooler retaining screw 6x1 10 | + | oil |
− | Oil hose fitting with twin seal on cooler 16x1.5 18* Lubricate with engine | + | Oil hose fitting with twin seal on engine 16x1.5 18* Lubricate with engine |
− | + | casing oil | |
− | Oil hose fitting with twin seal on engine 16x1.5 18* Lubricate with engine | + | Thermistor fixing 10 LOCK 4 |
− | casing oil | + | Oil hose guide plate retaining screw 5x0.8 5 |
− | |||
− | Thermistor fixing 10 LOCK 4 | ||
− | Oil hose guide plate retaining screw 5x0.8 5 | ||
=== Air intake, Oil breather === | === Air intake, Oil breather === | ||
− | Stud bolt to airbox fixing 6x1 6 | + | Stud bolt to airbox fixing 6x1 6 |
− | + | Coils to airbox screw 5x0.8 5 | |
− | Coils to airbox screw 5x0.8 5 | + | Nipple for <stepper motor> 8 LOCK 2 |
− | Nipple for <stepper motor> 8 LOCK 2 | + | Airbox to frame screw 6x1 10 |
− | Airbox to frame screw 6x1 10 | + | Blow-by hose clip 2 |
− | + | Hose coupling clamp at throttle body end 1.2 | |
− | Blow-by hose clip 2 | + | Throttle body retaining screw 2 |
− | Hose coupling clamp at throttle body end 1.2 | + | Hose coupling clamp at airbox end 1.1 |
− | Throttle body retaining screw 2 | ||
− | Hose coupling clamp at airbox end 1.1 | ||
− | |||
=== Fuel system, Canister === | === Fuel system, Canister === | ||
− | Clamp between throttle body and engine 2 | + | Clamp between throttle body and engine 2 |
=== Fairing === | === Fairing === | ||
− | Windscreen to headlight fairing screw 4x0.7 | + | Windscreen to headlight fairing screw 4x0.7 |
− | + | Mobile headlight fairing to subframe screw 6x1 5 | |
− | Mobile headlight fairing to subframe screw 6x1 5 | + | Fixed headlight fairing to subframe screw 6 x1 5 |
− | Fixed headlight fairing to subframe screw 6 x1 5 | + | Fixed headlight fairing stud bolt (sides) 6x1 4 LOCK 2 |
− | Fixed headlight fairing stud bolt (sides) 6x1 4 LOCK 2 | + | Instrument panel retaining screw 5x0.8 1.5 |
− | Instrument panel retaining screw 5x0.8 1.5 | + | Upper LH/RH fairing to subframe screw 6x1 5 |
− | + | Upper RH fairing to frame screw 6x1 5 | |
− | Upper LH/RH fairing to subframe screw 6x1 5 | + | Latch retaining screw 6x1 5 LOCK 2 |
− | Upper RH fairing to frame screw 6x1 5 | + | Under tail cover retaining screw 6x1 8 |
− | Latch retaining screw 6x1 5 LOCK 2 | + | Tail guard retaining screw 6x1 8 |
− | Under tail cover retaining screw 6x1 8 | + | LH rear side panel retaining pin 6x1 4 |
− | + | Lower RH fairing self-locking nut 5x0.8 5 | |
− | Tail guard retaining screw 6x1 8 | + | Glove compartment cable end stop retaining 5x0.8 5 |
− | LH rear side panel retaining pin 6x1 4 | + | screw |
− | Lower RH fairing self-locking nut 5x0.8 5 | + | Air conveyor retaining screw 6 x1 6 |
− | + | Front fin clamp fixing nut 6x1 5 | |
− | Glove compartment cable end stop retaining 5x0.8 5 | + | Latch cable adjusting nut 7x1 6 |
− | screw | + | Lock retaining screw 6 x1 5 LOCK 2 |
− | Air conveyor retaining screw 6 x1 6 | + | === Engine and Transmission === |
− | Front fin clamp fixing nut 6x1 5 | + | Blow-by valve 40x1.5 40 |
− | Latch cable adjusting nut 7x1 6 | + | Oil breather cap 40x1.5 40 |
− | + | Mesh filter duct plug 32x1.5 42 | |
− | Lock retaining screw 6 x1 5 LOCK 2 | + | Oil temperature sensor ring nut 30x1.5 38 LOCK 4 |
− | + | Generator rotor nut 24x1 190* ENGINE OIL | |
− | Blow-by valve 40x1.5 40 | + | Crankshaft gear fixing nut 22x1 190 GREASE B |
− | Oil breather cap 40x1.5 40 | + | Oil drain plug 22x1.5 42 |
− | Mesh filter duct plug 32x1.5 42 | + | Oil mesh filter 22x1.5 42 |
− | Oil temperature sensor ring nut 30x1.5 38 LOCK 4 | + | Oil filler plug 22x1.5 5* |
− | Generator rotor nut 24x1 190* ENGINE OIL | + | Dry clutch drum nut 20x1 190* GREASE B |
− | Crankshaft gear fixing nut 22x1 190 GREASE B | + | Crankshaft blanking cap 20x1 Fully home with tool THREE BOND 1375B |
− | Oil drain plug 22x1.5 42 | + | Gearbox drum locating screw 16x1.5 30 |
− | Oil mesh filter 22x1.5 42 | + | Oil filter nipple 16x1.5 42 LOCK 2 or |
− | Oil filler plug 22x1.5 5* | + | THREE BOND 1324 |
− | + | Oil cartridge filter 16x1.5 11 Engine oil on seal | |
− | Crankshaft blanking cap 20x1 Fully home with tool THREE BOND 1375B | + | Mesh filter duct plug 15x1 20 LOCK 5 or |
− | Gearbox drum locating screw 16x1.5 30 | + | THREE BOND 1375B |
− | Oil filter nipple 16x1.5 42 LOCK 2 or | + | By-pass pump plug 15x1 25 LOCK 5 or |
− | + | THREE BOND 1375B | |
− | Oil cartridge filter 16x1.5 11 Engine oil on seal | + | Ring nut for belt rollers on lay shaft 15x1 71 GREASE A |
− | Mesh filter duct plug 15x1 20 LOCK 5 or | + | Ring nuts for belt rollers on heads 15x1 71 GREASE A |
− | + | Generator cover sight glass plug 15x1 20 THREEBOND 1215 | |
− | By-pass pump plug 15x1 25 LOCK 5 or | + | Timing layshaft gear nut 14x1 55* GREASE A |
− | + | Oil cooler setting plug 14x1.5 24 LOCK 5 or | |
− | Ring nut for belt rollers on lay shaft 15x1 71 GREASE A | + | THREE BOND 1375B |
− | Ring nuts for belt rollers on heads 15x1 71 GREASE A | + | Oil cooler nipple 14x1.5 24 LOCK 5 or |
− | Generator cover sight glass plug 15x1 20 THREEBOND 1215 | + | THREE BOND 1375B |
− | Timing layshaft gear nut 14x1 55* GREASE A | + | Pick-up inspection screw 12x1 15 LOCK 2 or |
− | Oil cooler setting plug 14x1.5 24 LOCK 5 or | + | THREE BOND 1324 |
− | + | Oil temperature sensor 12x1.5 18* LOCK 4 | |
− | Oil cooler nipple 14x1.5 24 LOCK 5 or | + | Spark plugs 12x1.25 20 |
− | + | 10x1.5 15 GREASE C | |
− | Pick-up inspection screw 12x1 15 LOCK 2 or | + | Head nuts: 1st snug torque |
− | + | 2nd snug torque 25 (min. 23 max. 27) | |
− | Oil temperature sensor 12x1.5 18* LOCK 4 | + | final torque 40 (min. 38 max. 42) |
− | Spark plugs 12x1.25 20 | + | 10x1 20 (min. 19 max. 21) GREASE B |
− | + | Con-rod bolts: 1st snug torque | |
− | Head nuts: 1st snug torque | + | 35 (min. 33 max. 37) |
− | + | 2nd snug torque | |
− | + | final torque 67 (min. 66 max. 73) | |
− | + | Oil pump duct plug 10x1.5 Fully home with tool LOCK 5 or | |
− | Con-rod bolts: 1st snug torque | + | 15 THREE BOND 1375B |
− | + | Head stud bolts 10x1.5 25* LOCK 2 or | |
− | + | THREE BOND 1324 | |
− | + | Pressure switch 10x1 19 | |
− | Oil pump duct plug 10x1.5 Fully home with tool LOCK 5 or | + | Nipple for oil delivery to heads 10x1 15 LOCK 2 or |
− | + | THREE BOND 1324 | |
− | Head stud bolts 10x1.5 25* LOCK 2 or | + | Reduction bushing 10x1 LOCK 5 or |
− | + | THREE BOND 1375B | |
− | Pressure switch 10x1 19 | + | Spark plug 10x1 15 |
− | Nipple for oil delivery to heads 10x1 15 LOCK 2 or | + | Neutral light switch 10x1.25 10 |
− | + | Clutch-side casing service plug 10x1.5 15 LOCK 5 or | |
− | Reduction bushing 10x1 LOCK 5 or | + | THREE BOND 1375B |
− | + | Crankshaft dowels 8x1.25 13 THREE BOND 1375B | |
− | + | Gearbox pawl screw 8x1 25 | |
− | Spark plug 10x1 15 | + | Gear stopper screw 8x1.25 18 LOCK 2 or |
− | Neutral light switch 10x1.25 10 | + | THREE BOND 1324 |
− | Clutch-side casing service plug 10x1.5 15 LOCK 5 or | + | Oil delivery drilled screw 8x1.25 15 |
− | + | Intake and exhaust flange stud bolts 8x1.25 15 LOCK 2 or | |
− | + | THREE BOND 1324 | |
− | Crankshaft dowels 8x1.25 13 THREE BOND 1375B | + | Intake manifold nuts 8x1.25 23 |
− | Gearbox pawl screw 8x1 25 | + | Oil pump screws 8x1.25 26 |
− | Gear stopper screw 8x1.25 18 LOCK 2 or | + | Casing jointing screws: 1st snug torque 8x1.25 19 (min. 17 max. 21) GREASE B |
− | + | final torque 25 (min. 22 max. 28) | |
− | + | Casing drilled screw 8x1.25 20 GREASE B | |
− | Oil delivery drilled screw 8x1.25 15 | + | Fixed tensioner 8x1 20 LOCK 2 or |
− | Intake and exhaust flange stud bolts 8x1.25 15 LOCK 2 or | + | THREE BOND 1324 |
− | + | Mobile tensioner 8x1.25 26 LOCK 2 or | |
− | Intake manifold nuts 8x1.25 23 | + | THREE BOND 1324 |
− | + | Ground screw 8x1.5 13 | |
− | Oil pump screws 8x1.25 26 | + | Fluid collector breather screw 8x1.25 2.2 |
− | Casing jointing screws: 1st snug torque 8x1.25 19 (min. 17 max. 21) GREASE B | + | Stator cable bracket retaining screw 6x1 10 LOCK 2 or |
− | + | THREE BOND 1324 | |
− | Casing drilled screw 8x1.25 20 GREASE B | + | Starter motor screws 6x1 10 LOCK 2 or |
− | Fixed tensioner 8x1 20 LOCK 2 or | + | THREE BOND 1324 |
− | + | Starter idle gear pin screw 6x1 10 LOCK 2 or | |
− | + | THREE BOND 1324 | |
− | Mobile tensioner 8x1.25 26 LOCK 2 or | + | Generator stator retaining screws 6x1 10 LOCK 2 or |
− | + | THREE BOND 1324 | |
− | Ground screw 8x1.5 13 | + | Flywheel / rotor screws 6x1 13 LOCK 2 or |
− | + | THREE BOND 1324 | |
− | Fluid collector breather screw 8x1.25 2.2 | + | Gearbox bearing stop plate screws 6x1 10 LOCK 2 or |
− | Stator cable bracket retaining screw 6x1 10 LOCK 2 or | + | THREE BOND 1324 |
− | + | Head service screws (aluminium) 6x1 3 LOCK 2 or | |
− | Starter motor screws 6x1 10 LOCK 2 or | + | THREE BOND 1324 |
− | + | Intake manifold-fuel pump union 6x1 2.5 LOCK 2 or | |
− | + | THREE BOND 1324 | |
− | Starter idle gear pin screw 6x1 10 LOCK 2 or | + | Bosch pick-up retaining screws 6x1 10 |
− | + | Battery mount lower fastening stud bolt 6x1 10 LOCK 2 or | |
− | Generator stator retaining screws 6x1 10 LOCK 2 or | + | THREE BOND 1324 |
− | + | Gearbox pawl screw 6x1 10 LOCK 2 or | |
− | + | THREE BOND 1324 | |
− | Flywheel / rotor screws 6x1 13 LOCK 2 or | + | Inspection cover screws 6x1 4.5* |
− | + | Rocker arm shaft cover screws 6x1 10 | |
− | Gearbox bearing stop plate screws 6x1 10 LOCK 2 or | + | Intake / exhaust valve cover screws 6x1 10 |
− | + | Casing jointing screws 6x1 10 | |
− | + | Clutch cover screws 6x1 10 | |
− | Head service screws (aluminium) 6x1 3 LOCK 2 or | + | Generator cover screws 6x1 10 |
− | + | Clutch spring screws 5x0.8 5* GREASE A | |
− | Intake manifold-fuel pump union 6x1 2.5 LOCK 2 or | + | Manifold nipple 5x0.8 3 LOCK 2 or |
− | + | THREE BOND 1324 | |
− | Bosch pick-up retaining screws 6x1 10 | + | Split belt roller flange retaining screws 5x0.8 5* |
− | + | Cam cover plug 5x0.8 2.5* | |
− | + | Screws 10x1.5 45 | |
− | + | Screws 8x1.25 25 | |
− | Gearbox pawl screw 6x1 10 LOCK 2 or | + | Screws 6x1 10 |
− | + | Screws 5x0.8 5* | |
− | |||
− | Inspection cover screws 6x1 4.5* | ||
− | Rocker arm shaft cover screws 6x1 10 | ||
− | Intake / exhaust valve cover screws 6x1 10 | ||
− | Casing jointing screws 6x1 10 | ||
− | |||
− | Clutch cover screws 6x1 10 | ||
− | |||
− | Generator cover screws 6x1 10 | ||
− | Clutch spring screws 5x0.8 5* GREASE A | ||
− | Manifold nipple 5x0.8 3 LOCK 2 or | ||
− | |||
− | Split belt roller flange retaining screws 5x0.8 5* | ||
− | Cam cover plug 5x0.8 2.5* | ||
− | Screws 10x1.5 45 | ||
− | Screws 8x1.25 25 | ||
− | Screws 6x1 10 | ||
− | Screws 5x0.8 5* |
Latest revision as of 23:01, 14 March 2010
Contents
- 1 Ducati Multistrada 1000s DS -- Frame torque settings
- 1.1 Side stand
- 1.2 Chain, Front chain sprocket
- 1.3 Light units
- 1.4 Instrumentation
- 1.5 Front fork
- 1.6 Electric system
- 1.7 Front brake
- 1.8 Rear swingarm
- 1.9 Rear brake
- 1.10 Handlebar, Clutch control
- 1.11 Rear shock absorber
- 1.12 Front mudguard
- 1.13 Footpegs and levers
- 1.14 Rear mudguard
- 1.15 Front wheel
- 1.16 Rear wheel
- 1.17 Fuel tank
- 1.18 Exhaust
- 1.19 Seat
- 1.20 Frame
- 1.21 Air intake, Oil breather
- 1.22 Fuel system, Canister
- 1.23 Fairing
- 1.24 Engine and Transmission
Ducati Multistrada 1000s DS -- Frame torque settings
* critical point for dynamic safety. Tightening torque tolerance must be: ± 5% Nm. Part | Thread (mm) | Nm ~±10% tolerance | Notes
Side stand
Side stand pin 10x1.25 20 Stand pin safety nut 10x1.25 25 Stand assembly to engine screws 10x1.5 36 LOCK 5 Stand sensor retaining screw 6x1 10 Wiring guide screw 6x1 10
Chain, Front chain sprocket
Sprocket nut 25x1.5 186* GREASE B Sprocket cover retaining screw 6x1 8 Sprocket cover retaining screw (plate) 5x0.8 6
Light units
Number plate holder and cat's eye bracket to 6x1 6 LOCK 2 number plate holder mount screw Cat's eye to cat's eye bracket nut 4x0.7 2 Tail light to mount retaining screw (center) 5x0.8 1.5 Tail light to mount retaining screw (sides) 5x0.8 4 Headlight to mount screw 6x1 10 Rear light unit mount retaining screw 6x1 8
Instrumentation
Instrument panel fixing nut 5x0.8 4
Front fork
Fork bottom screw 8x1.25 19* GREASE B Sequence1-2-1 Bottom yoke screw 8x1.25 22* GREASE B Sequence1-2-1 Steering head screw 8x1.25 22* GREASE B Sequence1-2-1 Steering bearing ring nut 35x1 30* GREASE B Splashguard to bottom yoke screw 5x0.8 5 LOCK 2 Steering lock check nut 8x1.25 18 LOCK 2 (apply Loctite to nut thread only) Brake hose bracket retaining screw 6x1 10
Electric system
Voltage regulator to frame screw 6x1 10 Immobilizer antenna Place between antenna and switch cover LOCK 9 Speed sensor retaining screw 6x1 10 LOCK 2 Right switch retaining screw 3.5 Contactor cable nut 4 Oil cooler hose guide plate to battery mount 5x0.8 4 LOCK 2 screw Battery retaining screw 5x0.8 5 ECU retaining screw 6x1 10 Batter y mount to frame screw 6x1 10 Ground cable to engine casing screw 6 Fuse retaining screw 5x0.8 5 Cable guide to exhaust fixing nut 6x1 8 Horn retaining screw 8x1.25 24 LOCK 2 Fuel sensor retaining screw 6x1 10 Coil retaining screw 5x0.8 5 Contactor cable to starter motor fixing nut 6 ECU retaining screw 6x1 10 Horn rotation nut 12x1 15
Front brake
Front brake caliper retaining screw 10x1.25 43* GREASE B Front brake master cylinder retaining screw 6x1 10 Sequence 1(UP)-2-1 Front/Rear brake disc retaining screw 8x1.25 25 LOCK 2 Brake bleed nipple 6x1 10 Front/Rear brake bleed connector 10x1 23
Rear swingarm
Swingarm pivot nut 18x1.5 75* GREASE B Eccentric hub to swingarm clamping screw 12x1.25 31* GREASE B - Sequence1-2-1 Caliper mounting plate locating pin 12x1.25 33* LOCK 5 Chain sliding shoe retaining screw (upper and 6x1 10 LOCK 2 lower) Chain guard retaining screw (upper and lower) 6x1 10 LOCK 2 Brake hose clips to swingarm screw 5x0.8 5 Mudguard to swingarm screw 6x1 10 Heat guard to swingarm screw 6x1 10 LOCK 2
Rear brake
Brake bleed nipple 6x1 10 Front/Rear brake bleed union 10x1 23 Rear brake caliper screw 8x1.5 25* GREASE B Rear brake actuating rod nut 6x1 8 Brake pedal adjusting dowel fixing nut 2.3 Rear brake light switch fixing nut 5 Brake lever clamp to footpeg bracket screw 6x1 10 Master cylinder retaining screw 6x1 10 LOCK 2 Fluid reservoir retaining screw 2 LOCK 2
Handlebar, Clutch control
Handlebar clamp retaining screw 8x1.25 20* GREASE B Sequence1-2-1 Counter weight retaining screw 6x1 10 Clamp to steering head screw 10x1.5 45* LOCK 2 Clutch transmission unit retaining screw 6x1 10 Sequence1-2-3-1 Throttle control retaining screw 6x1 6 Sequence1-2-1
Rear shock absorber
Shock absorber/linkage to swingarm screw/ 10x1.25 45* GREASE B nut Shock absorber to rocker arm screw 10x1.25 45* GREASE B Linkage to rocker arm screw 10x1.25 45* GREASE B Suspension rocker arm to frame screw 10x1.25 45* GREASE B Adjuster to mount screw 6x1 10 Adjuster mount to frame screw 6x1 10 LOCK 2 Linkage joints fixing nut 12x1.25 36
Front mudguard
Complete mudguard to front fork screw 6x1 3 LOCK 2 Mudguard (front to rear section) jointing 5x0.8 2.5 LOCK 2 screw
Footpegs and levers
Fixing nut for UNIBALL between gearbox rod 6x1 10 Lock out rotation at and link rod screw end Heel guard to rear footpeg screw 5x0.8 6 Gear change pedal retaining pin 8x1.25 23 LOCK 2 Sprocket cover plate retaining screws (on left 5x0.8 8 footpeg) Footpeg bracket to engine casing screw 10x1.5 36 (shorter) Footpeg bracket to engine casing screw 10x1.5 36 (long) Footpeg bracket to frame special screw 12x1.25 30 GREASE B Brake lever retaining screw 6x1 10 Rear footpeg bracket retaining screws 8x1.25 24 Gearbox actuating rod retaining screw 6x1 10 Gearbox clamp retaining screw 6x1 10 LOCK 1
Rear mudguard
Rear chain sprocket splashguard fixing nut 6x1 8 Splashguard bracket retaining screw 5x0.8 5 LOCK 2
Front wheel
Front wheel shaft fixing nut 25x1.25 63* GREASE B (grease under head and thread of nut and wheel shaft) Front brake disc retaining screw 8x1.25 25* LOCK 2
Rear wheel
Rear wheel left nut 33x1.5 156* GREASE B Rear wheel right nut 38x1.5 177* GREASE B Drive pegs retaining screw 6x1 11* LOCK 2 Rear chain sprocket nuts 10x1.25 48* GREASE B Rear brake disc retaining screw 8x1.25 25* LOCK 2
Fuel tank
Plastic tank flange cover retaining screw 6x1 10 Plastic tank flange retaining screw 6x1 10 Filler plug retaining screws 5x0.8 5 Fuel sensor 6x1 10 Front bracket retaining screw (RH/LH) 6x1 10 LOCK 2 Side fairing mounting peg 6x1 1.5 LOCK 2 Breather and drain hose inserts 7x1 2 Roll-over valve retaining screws 5x0.8 2.5 Mudguard retaining screw under tank 5x0.8 4 LOCK 2 Latch mount retaining screws 6x1 10 Liquid recovery hose fitting 10x1.5 4 LOCK 2 Liquid recovery hose clip 1 Liquid recovery reservoir retaining screws 6x1 6 Side panels centering peg 6x1 3 Passenger seat bracket retaining screws 5x0.8 2.5 Fuel tank to frame retaining screws 6x1 5 LOCK 2 Fuel tank pad screws 8x1.25 22 Fuel tank central pad screw 8x1.25 16 Fuel tank flange special retaining screw 6x1 10 Fuel tank flange cover nut 5x0.8 6
Exhaust
Manifold to head fixing nut 8x1.25 24 CO take-up point blanking cap 10x1.25 25 Heat guard to horizontal pipe screw 6x1 10 Horizontal pipe to presilencer flange screws 6x1 10 Presilencer-to-silencer connector pipe clamp 8x1.25 20 Presilencer to engine casing bracket screw 6x1 10 Silencer central retaining screw 8x1.25 24 Tail heat guard to silencer screw 6x1 8
Seat
Rider seat retaining screw 6x1 10 Helmet cable spring catch self-tapping screw
Frame
Engine mounting bolt nut 12x1.25 60* GREASE B Front subframe to frame screw (sides) 8x1.25 24 LOCK 2 Front subframe to frame screw (center) 8x1.25 24 Seat lock retaining screw on badge 6x1 6 Seat lock latch retaining screw 6x1 8 Luggage rack retaining screw 6x1 10 LOCK 2 Grab handle retaining screw 6x1 10* LOCK 2 Fuel tank adjusting nut 8x1.25 22 Mobile subframe retaining screw 8x1.25 18 Headlight mount to subframe screw 6x1 10 Ignition switch retaining screw 6x1 10 LOCK 2 Oil cooler nipple on cooler 14x1.5 23 Lock out rotation at cooler end with LOCK 1 Oil cooler nipple on engine 14x1.5 23 LOCK 2 Oil cooler retaining screw 6x1 10 Oil hose fitting with twin seal on cooler 16x1.5 18* Lubricate with engine oil Oil hose fitting with twin seal on engine 16x1.5 18* Lubricate with engine casing oil Thermistor fixing 10 LOCK 4 Oil hose guide plate retaining screw 5x0.8 5
Air intake, Oil breather
Stud bolt to airbox fixing 6x1 6 Coils to airbox screw 5x0.8 5 Nipple for <stepper motor> 8 LOCK 2 Airbox to frame screw 6x1 10 Blow-by hose clip 2 Hose coupling clamp at throttle body end 1.2 Throttle body retaining screw 2 Hose coupling clamp at airbox end 1.1
Fuel system, Canister
Clamp between throttle body and engine 2
Fairing
Windscreen to headlight fairing screw 4x0.7 Mobile headlight fairing to subframe screw 6x1 5 Fixed headlight fairing to subframe screw 6 x1 5 Fixed headlight fairing stud bolt (sides) 6x1 4 LOCK 2 Instrument panel retaining screw 5x0.8 1.5 Upper LH/RH fairing to subframe screw 6x1 5 Upper RH fairing to frame screw 6x1 5 Latch retaining screw 6x1 5 LOCK 2 Under tail cover retaining screw 6x1 8 Tail guard retaining screw 6x1 8 LH rear side panel retaining pin 6x1 4 Lower RH fairing self-locking nut 5x0.8 5 Glove compartment cable end stop retaining 5x0.8 5 screw Air conveyor retaining screw 6 x1 6 Front fin clamp fixing nut 6x1 5 Latch cable adjusting nut 7x1 6 Lock retaining screw 6 x1 5 LOCK 2
Engine and Transmission
Blow-by valve 40x1.5 40 Oil breather cap 40x1.5 40 Mesh filter duct plug 32x1.5 42 Oil temperature sensor ring nut 30x1.5 38 LOCK 4 Generator rotor nut 24x1 190* ENGINE OIL Crankshaft gear fixing nut 22x1 190 GREASE B Oil drain plug 22x1.5 42 Oil mesh filter 22x1.5 42 Oil filler plug 22x1.5 5* Dry clutch drum nut 20x1 190* GREASE B Crankshaft blanking cap 20x1 Fully home with tool THREE BOND 1375B Gearbox drum locating screw 16x1.5 30 Oil filter nipple 16x1.5 42 LOCK 2 or THREE BOND 1324 Oil cartridge filter 16x1.5 11 Engine oil on seal Mesh filter duct plug 15x1 20 LOCK 5 or THREE BOND 1375B By-pass pump plug 15x1 25 LOCK 5 or THREE BOND 1375B Ring nut for belt rollers on lay shaft 15x1 71 GREASE A Ring nuts for belt rollers on heads 15x1 71 GREASE A Generator cover sight glass plug 15x1 20 THREEBOND 1215 Timing layshaft gear nut 14x1 55* GREASE A Oil cooler setting plug 14x1.5 24 LOCK 5 or THREE BOND 1375B Oil cooler nipple 14x1.5 24 LOCK 5 or THREE BOND 1375B Pick-up inspection screw 12x1 15 LOCK 2 or THREE BOND 1324 Oil temperature sensor 12x1.5 18* LOCK 4 Spark plugs 12x1.25 20 10x1.5 15 GREASE C Head nuts: 1st snug torque 2nd snug torque 25 (min. 23 max. 27) final torque 40 (min. 38 max. 42) 10x1 20 (min. 19 max. 21) GREASE B Con-rod bolts: 1st snug torque 35 (min. 33 max. 37) 2nd snug torque final torque 67 (min. 66 max. 73) Oil pump duct plug 10x1.5 Fully home with tool LOCK 5 or 15 THREE BOND 1375B Head stud bolts 10x1.5 25* LOCK 2 or THREE BOND 1324 Pressure switch 10x1 19 Nipple for oil delivery to heads 10x1 15 LOCK 2 or THREE BOND 1324 Reduction bushing 10x1 LOCK 5 or THREE BOND 1375B Spark plug 10x1 15 Neutral light switch 10x1.25 10 Clutch-side casing service plug 10x1.5 15 LOCK 5 or THREE BOND 1375B Crankshaft dowels 8x1.25 13 THREE BOND 1375B Gearbox pawl screw 8x1 25 Gear stopper screw 8x1.25 18 LOCK 2 or THREE BOND 1324 Oil delivery drilled screw 8x1.25 15 Intake and exhaust flange stud bolts 8x1.25 15 LOCK 2 or THREE BOND 1324 Intake manifold nuts 8x1.25 23 Oil pump screws 8x1.25 26 Casing jointing screws: 1st snug torque 8x1.25 19 (min. 17 max. 21) GREASE B final torque 25 (min. 22 max. 28) Casing drilled screw 8x1.25 20 GREASE B Fixed tensioner 8x1 20 LOCK 2 or THREE BOND 1324 Mobile tensioner 8x1.25 26 LOCK 2 or THREE BOND 1324 Ground screw 8x1.5 13 Fluid collector breather screw 8x1.25 2.2 Stator cable bracket retaining screw 6x1 10 LOCK 2 or THREE BOND 1324 Starter motor screws 6x1 10 LOCK 2 or THREE BOND 1324 Starter idle gear pin screw 6x1 10 LOCK 2 or THREE BOND 1324 Generator stator retaining screws 6x1 10 LOCK 2 or THREE BOND 1324 Flywheel / rotor screws 6x1 13 LOCK 2 or THREE BOND 1324 Gearbox bearing stop plate screws 6x1 10 LOCK 2 or THREE BOND 1324 Head service screws (aluminium) 6x1 3 LOCK 2 or THREE BOND 1324 Intake manifold-fuel pump union 6x1 2.5 LOCK 2 or THREE BOND 1324 Bosch pick-up retaining screws 6x1 10 Battery mount lower fastening stud bolt 6x1 10 LOCK 2 or THREE BOND 1324 Gearbox pawl screw 6x1 10 LOCK 2 or THREE BOND 1324 Inspection cover screws 6x1 4.5* Rocker arm shaft cover screws 6x1 10 Intake / exhaust valve cover screws 6x1 10 Casing jointing screws 6x1 10 Clutch cover screws 6x1 10 Generator cover screws 6x1 10 Clutch spring screws 5x0.8 5* GREASE A Manifold nipple 5x0.8 3 LOCK 2 or THREE BOND 1324 Split belt roller flange retaining screws 5x0.8 5* Cam cover plug 5x0.8 2.5* Screws 10x1.5 45 Screws 8x1.25 25 Screws 6x1 10 Screws 5x0.8 5*